Calibration is strictly event-based. You are required to perform a simple and quick calibration procedure only before you begin bottling a new type of liquid. Once this initial setup is complete, the machine is designed to hold its settings without further mechanical adjustment during the filling process.
The filling machine is engineered for stability; calibration is a one-time setup step per liquid type. Operational consistency relies entirely on maintaining the liquid's temperature and viscosity, rather than constant mechanical tweaking.
Achieving Consistent Accuracy
The Calibration Trigger
Calibration is not a continuous maintenance task. It is a specific setup requirement triggered only when switching to a different liquid.
Because the process is designed to be simple and quick, it minimizes downtime between product changeovers. Once the machine is set for a specific product, it retains those parameters for the duration of the run.
The Role of Homogeneity
The system's ability to operate without mid-run adjustment relies on the homogeneity of the liquid.
The machine assumes the product being fed into the nozzle remains consistent. If the liquid stays uniform, the volume dispensed will remain accurate to the initial calibration.
Managing Liquid Properties
To avoid re-calibration, you must control the physical properties of the liquid.
Specifically, temperature and viscosity must remain constant. If these variables fluctuate, the flow rate changes, and the initial calibration will no longer be valid.
Understanding the Operational Trade-offs
Process Dependencies
While the machine simplifies the filling stage, it shifts the burden of accuracy to the Feeding stage.
Whether you use pumps or gravity to supply the tank, the input conditions must match the conditions present during calibration. Inconsistent feeding pressure can mimic viscosity changes, leading to fill errors.
The Vulnerability of Viscosity
The system is highly sensitive to environmental changes affecting the liquid.
For viscous products (like honey), a drop in temperature increases thickness, while a rise makes it runnier. Since the machine does not self-adjust, a lack of climate control in your production area can force you to stop and recalibrate mid-run.
Making the Right Choice for Your Goal
To maximize the efficiency of your filling operations, focus on controlling the environment rather than the machine.
- If your primary focus is throughput speed: Perform the calibration once at the start and ensure your batch size is large enough to justify the setup time.
- If your primary focus is absolute precision: Strictly monitor the temperature of your supply tank to ensure the viscosity never deviates from the state it was in during calibration.
Master the consistency of your liquid, and the machine will deliver reliable performance without intervention.
Summary Table:
| Requirement Type | Calibration Detail | Key Control Factor |
|---|---|---|
| Trigger Frequency | Event-based (per new liquid type) | Product changeover |
| Process Timing | One-time setup before bottling | Minimized downtime |
| Consistency Basis | Homogeneity of the liquid | Uniform flow rate |
| Environmental Needs | Constant Temperature & Viscosity | Climate control |
| Hardware Stability | High (settings held mechanically) | Feeding stage pressure |
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