The high-pressure hydraulic press serves as a vital mechanical refinement tool in the wax recovery process. It is specifically engineered to perform deep extraction on "merva"—factory residue that typically retains a 30-40% wax content—by applying intense force to recover valuable material that simpler processing methods miss.
The press functions as a bridge between initial processing and final chemical extraction. By mechanically reducing the wax content of residue from roughly 40% down to under 20%, it significantly maximizes yield before solvent methods are applied.
The Mechanics of Wax Recovery
Analyzing the Input Material
Factory residue, often referred to as merva, is deceptive. While it is considered a byproduct, the primary reference indicates it initially contains a significant concentration of beeswax, ranging between 30% and 40%.
The Extraction Process
Standard filtration or gravity-based methods are insufficient for extracting this remaining wax. The high-pressure hydraulic press applies intense mechanical pressure to the merva. This physical force squeezes the solid residue, forcing out the liquified wax trapped within the fibrous material.
The Output Specifications
The primary goal of this mechanical intervention is volume reduction and content optimization. Through this high-pressure treatment, the wax content in the final byproduct is successfully reduced to below 20%.
Understanding the Trade-offs
Mechanical Limitations
It is critical to note that a hydraulic press cannot recover all the wax. The machine is limited by physical mechanics; it will always leave a residual wax content of roughly 20% in the merva.
Process Dependency
Because the press leaves residual wax, it is rarely the final step for operations seeking 100% recovery. The pressed residue is generally viewed as a feedstock for solvent extraction methods, which are required to chemically remove the remaining wax.
Maximizing Efficiency in Your Workflow
To determine if a high-pressure hydraulic press fits your production line, consider your specific recovery goals.
- If your primary focus is mechanical efficiency: This press effectively halves the wax load in your waste stream without the immediate need for chemicals.
- If your primary focus is total yield: Treat the hydraulic press as a preparatory stage that optimizes the material for subsequent solvent extraction.
By strategically placing this press in your processing line, you convert a high-waste byproduct into a valuable resource stream.
Summary Table:
| Feature | Specification/Details |
|---|---|
| Input Material | Merva (Factory residue with 30-40% wax content) |
| Mechanism | Intense mechanical hydraulic pressure |
| Primary Goal | Deep extraction and volume reduction |
| Output Result | Residual wax content reduced to below 20% |
| Next Stage | Preparation for chemical solvent extraction |
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References
- V.M. Piaskivskyi, Yu.S. Kulakov. Beekeeping wax with improved technology in the conditions of «Bjolovod LTD» Agro firm. DOI: 10.32851/2226-0099.2020.111.30
This article is also based on technical information from HonestBee Knowledge Base .
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