Refrigeration and deep-freezing serve as the backbone of the propolis production chain, playing critical roles in both chemical preservation and physical processing. Immediately following harvest, refrigeration serves to lower the temperature to inhibit microbial activity and stabilize physical indicators, while deep-freezing is essential for transforming the sticky resin into a brittle state that allows for mechanical separation and effective long-term quality control.
The Core Insight Propolis is biologically active and physically difficult to handle; temperature control solves both problems simultaneously. Cold chain technology is the only mechanism that preserves volatile bioactives while converting the material from a gummy adhesive into a workable solid for extraction.
The Preservation of Chemical Integrity
Immediate Stabilization
Microbial inhibition is the first priority. Immediate refrigeration after harvesting lowers the temperature of the raw propolis, effectively halting microbial activity that could spoil the harvest.
Retaining Volatile Components
Propolis contains heat-sensitive aromatic compounds and active ingredients like phenolics. Industrial low-temperature freezing (often around -10°C) physically inhibits the escape of these volatile components.
slowing Biological Degradation
Freezing significantly reduces molecular thermal motion. This chemically slows down oxidation and degradation processes, ensuring the metallic elements and bioactive profile remain consistent from collection to the lab.
Facilitating Mechanical Processing
Inducing Brittleness for Separation
Raw propolis is a viscous, sticky resin at room temperature. Deep-freezing equipment is essential to make the material brittle, allowing it to be easily separated from collection materials like fiber or plastic screens.
Preventing Equipment Fouling
Without deep-freezing, viscoelastic propolis adheres to processing machinery. Lowering the raw material temperature (often to approximately -20°C) prevents this adhesion, ensuring smooth mechanical operation.
Maximizing Extraction Efficiency
The brittle state induced by cold temperatures allows propolis to be crushed into fine powders or small pieces (5-10 mm). This dramatically increases the surface area available for solvent contact, leading to higher purity extracts.
Understanding the Risks of Improper Temperature Control
The "Sticky" Trap
If the cold chain is broken, propolis reverts to its adhesive state. This not only gums up crushing machinery but effectively halts the production line, requiring costly cleaning and downtime.
Compromised Analytical Accuracy
Temperature fluctuations degrade the sample before it reaches the laboratory. For accurate quality control, the sample analyzed must chemically match the sample collected; only consistent deep-freezing ensures this physicochemical consistency.
Making the Right Choice for Your Goal
To maximize the value of your propolis production, apply these temperature strategies based on your specific objective:
- If your primary focus is Extraction Efficiency: Prioritize deep-freezing to -20°C to achieve maximum brittleness, enabling fine grinding and optimal solvent penetration.
- If your primary focus is Raw Material Storage: Maintain a constant temperature of at least -10°C to lock in volatile aromatics and prevent the oxidation of phenolic compounds.
- If your primary focus is Laboratory Analysis: Ensure uninterrupted cold chain continuity from harvest to the bench to guarantee that test results accurately reflect the original metallic and chemical distribution.
Success in propolis production relies on treating cold temperature as a manufacturing ingredient, not just a storage condition.
Summary Table:
| Process Phase | Temperature Requirement | Primary Function |
|---|---|---|
| Harvest Stabilization | 0°C to 4°C | Inhibits microbial growth and prevents spoilage. |
| Long-term Storage | -10°C to -15°C | Locks in volatile aromatics and slows oxidation. |
| Mechanical Processing | -18°C to -25°C | Induces brittleness for easy crushing and separation. |
| Extraction Prep | < -20°C | Increases surface area for maximum solvent penetration. |
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Transitioning from raw resin to high-purity propolis requires precision at every step. At HONESTBEE, we empower commercial apiaries and global distributors with the high-performance beekeeping machinery and specialized tools necessary to maintain a perfect cold chain.
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References
- Montaser Elsayed Ali, A. Abdel- Khalek. Some Modified Methods for Bee Propolis Production in Honeybee Colonies (Hymenoptera, Apis mellifera L.) under Egyptian Condition. DOI: 10.21608/jppp.2021.220177
This article is also based on technical information from HonestBee Knowledge Base .
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